Constructions
- Cemented
- Stitch-down
- Goodyear-style welted (on request)
- Moccasin / apron stitched
Production engineering
Every pair follows the same disciplined route.
Footwear manufacturing is a sequence of decisions. We make each one visible, documented and approvable — so bulk production matches the sample you signed off.
- 8 stages
- Sample-led
- Export ready
The process
Concept to container, in eight stages.
Timelines depend on construction and order size; samples typically move faster than bulk, and both are confirmed in writing before we start.
- 01
Concept & brief
Reference shoe, sketch or tech pack reviewed against your market, price band and target construction before anything is cut.
- 02
Material selection
Upper leathers, linings, soles, threads and hardware selected and inspected for consistency, finish and wear behaviour.
- 03
Pattern & last development
Last shape and grading established, patterns engineered for fit and manufacturability across the full size run.
- 04
Sampling & prototypes
Fit, colour and construction samples built and revised until the standard is approved in writing by you.
- 05
Lasting & assembly
Cutting, closing, lasting and sole attachment executed against the approved sample and specification.
- 06
Finishing
Edge work, burnishing, polishing, laces, socks and insoles applied to the agreed finish level.
- 07
Quality assurance
Stage-wise inspection through cutting, closing, lasting and packing, with a final release check per carton.
- 08
International packaging
Brand cartons, inner packing, shipping marks, documentation and coordinated freight for export.
Quality assurance
Checks built into the line, not bolted on.
- Incoming material inspection before cutting begins
- In-line checks at closing, lasting and sole attachment
- Pair matching, measurement and finish review before packing
- Final random inspection against the approved sample and packing list
Materials
- Full-grain and calf leather
- Suede and nubuck
- Leather and textile linings
- Leather, rubber and TPR soles
Documentation
- Approved sample records
- Bill of materials per style
- Packing list and shipping marks
- Export documentation support
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